When it comes to shipping products—whether across the country or around the globe—custom shipping boxes are essential for ensuring that items arrive safely and represent your brand in the best light. However, not all shipping boxes are created equal. The materials used to construct them can make a big difference in terms of durability, sustainability, and cost.
In this blog, we’ll explore the top materials for custom shipping boxes, their unique benefits, and how to choose the best one for your packaging needs. We’ll also touch on features like custom shipping box with adhesive options, which add convenience and security to your packaging solution.
Why Material Matters in Shipping Boxes
Before diving into the list of top materials, it’s important to understand why material selection is so crucial.
Durability
The primary function of a shipping box is to protect its contents. A poor-quality box can easily collapse, tear, or let moisture in—resulting in damaged products and unhappy customers.
Branding
A high-quality box does more than just protect your product. It reflects your brand’s attention to detail. The material can enhance the look and feel of your packaging, helping you stand out from competitors.
Cost-Efficiency
Choosing the right material can also save you money on shipping costs and product returns due to damage. Lightweight yet sturdy materials can reduce postage costs without compromising protection.
Sustainability
Eco-conscious consumers prefer businesses that use recyclable or biodegradable materials. Your choice of material can show that your brand values environmental responsibility.
1. Corrugated Cardboard
Overview:
Corrugated cardboard is the most commonly used material for custom shipping boxes—and for good reason. It’s strong, lightweight, and highly versatile.
Features:
- Multiple layers (typically a fluted corrugated inner layer between two flat liners)
- High crush resistance
- Can be printed or custom branded easily
- Available in various thicknesses (single-wall, double-wall, triple-wall)
Best For:
- E-commerce packaging
- Subscription boxes
- Heavy or fragile items
Why It’s a Top Choice:
Corrugated cardboard balances cost and protection better than almost any other material. If you’re looking for a custom shipping box with adhesive, corrugated designs often support peel-and-seal closures and tamper-proof tape options—enhancing both convenience and security.
2. Kraft Paperboard
Overview:
Kraft paperboard is made from chemical pulp produced in the kraft process. It has a distinct brown color and is known for being eco-friendly.
Features:
- Lightweight yet durable
- Biodegradable and recyclable
- Aesthetic, natural appearance
- Available in white for custom printing
Best For:
- Eco-friendly brands
- Lightweight products like clothing or accessories
- Custom printed packaging
Why It’s a Top Choice:
Kraft paperboard appeals to environmentally conscious consumers. While it may not be as strong as corrugated cardboard, it’s perfect for low-weight items that don’t require heavy-duty protection. You can also opt for a custom shipping box with adhesive in kraft for easy sealing during fulfillment.
3. Rigid Paperboard
Overview:
Rigid boxes—also known as set-up boxes—are typically made from highly compressed paperboard. These are the premium packaging options in the shipping world.
Features:
- Thick and sturdy
- Luxurious feel and appearance
- Not collapsible—retains shape
- Often used with custom inserts or magnetic closures
Best For:
- Luxury items
- Electronics
- High-end cosmetics or gift sets
Why It’s a Top Choice:
Though more expensive, rigid paperboard offers unmatched presentation and protection. While not always used for standard shipping, many businesses use a protective outer box and ship rigid boxes inside to preserve their pristine look. These can also be equipped with custom shipping box with adhesive tape for secure internal closure.
4. Cardstock
Overview:
Cardstock is a thinner, more flexible paperboard often used for light packaging or inner sleeves within larger boxes.
Features:
- Economical
- Easily printable
- Foldable and lightweight
Best For:
- Internal packaging
- Lightweight items
- Marketing materials (e.g., product inserts or envelopes)
Why It’s a Top Choice:
While not ideal for standalone shipping, cardstock works great as an inner layer or for decorative packaging inside your main custom shipping boxes. It’s particularly useful when paired with stronger materials for added visual impact.
5. Plastic Corrugate
Overview:
Plastic corrugated boards are made of polypropylene and offer similar benefits to cardboard—only with greater moisture resistance.
Features:
- Water-resistant
- Long-lasting
- Reusable and recyclable (in many cases)
Best For:
- Medical supplies
- Food packaging
- Industrial parts
Why It’s a Top Choice:
Plastic corrugate may not be as eco-friendly, but it’s extremely durable and reusable. If you’re shipping products that could be affected by moisture—like perishable goods—this material is a smart choice. While not as common, plastic custom shipping boxes can also be designed with adhesive closures for security and convenience.
6. Chipboard
Overview:
Chipboard is made from recycled paper and is generally used for lightweight, less-fragile items.
Features:
- Inexpensive
- Easily foldable
- Best for custom-printed designs
Best For:
- Lightweight retail packaging
- Inserts
- Folding cartons
Why It’s a Top Choice:
Chipboard is ideal for businesses looking for a cost-effective solution that still supports custom design. It’s not very water-resistant or strong, so it’s best used in combination with other protective packaging.
The Role of Adhesives in Custom Shipping Boxes
A custom shipping box with adhesive can significantly streamline your packaging operations. Adhesive features like peel-and-seal strips or tamper-evident closures offer:
- Faster packing times: No need for extra tape or glue.
- Enhanced security: Tamper-proof seals increase consumer confidence.
- Clean look: No messy tape rolls or bulky closures.
Many companies now design their custom shipping boxes to include adhesives that match the box’s design and function—creating a more seamless and professional unboxing experience.
Final Thoughts
The right material can make or break your packaging strategy.custom shipping box with adhensive and durability to sustainability and aesthetics, each option offers unique advantages. Whether you’re shipping handcrafted candles or high-end tech products, investing in quality custom shipping boxes—possibly with adhesive closures—helps your brand deliver on its promises, literally and figuratively.
As e-commerce continues to grow, consumers expect more than just functionality from their packaging—they want packaging that reflects your brand’s values, provides a smooth experience, and supports sustainability. Choose wisely, and you’ll set your business apart.
